Solutions

THT

Insertion, selective soldering and inspection.

18 machines

Manual insertion

4 machines

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MASCOT3D rendering

ROBOTAS · Assisted manual

MASCOT

Guided manual PCBA assembly

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SIGMA3D rendering

ROBOTAS · Assisted manual

SIGMA

Step-by-step mechanical assembly

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MMS3D rendering

ROBOTAS · Material preparation

MMS

Material preparation

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MMS3D rendering

ROBOTAS · Material preparation

MMS

Line-side storage

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Carousels

Up to 4, motorized, with up to 50 compartments each

Up to 4, motorized, with up to 50 compartments each

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Compartments

Up to 200 in 4 carousels: each carousel holds 5 trays of 450 mm diameter with 10 compartments. Trays of 4 are also available for large parts

Up to 200 in 4 carousels: each carousel holds 5 trays of 450 mm diameter with 10 compartments. Trays of 4 are also available for large parts

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Carousel rotation

Less than 2 s

Less than 2 s

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LED indicators

Up to 176

Up to 176

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Where it says so

Manufacturer's datasheet (ROBOTAS).

Manufacturer's datasheet (ROBOTAS).

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Automatic insertion

3 machines

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JM-503D rendering

JUKI

JM-50

Low-volume, high-mix

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JM-203D rendering

JUKI

JM-20

Boards up to 800 × 560 mm (XL)

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JM-1003D rendering

JUKI

JM-100

0.6 s per component

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Board

single clamping50 × 50 – 410 × 360 mmdual clamping50 × 50 – 800 × 360 mm

L410 × 360 mm (single clamping) / 800 × 360 mm (dual clamping)XL410 × 560 mm (single clamping) / 800 × 560 mm (dual clamping)

single clamping50 × 50 mm – 410 × 360 mm (standard) / 80 × 100 mm – 410 × 360 mm (with clinch)dual clamping50 × 50 mm – 800 × 360 mm (standard) / 80 × 100 mm – 800 × 360 mm (with clinch)

Board weight

2 kg

max. 4 kg

max. 4 kg

Component height

30 mm

max. 55 mm

max. 30 mm

Component size

0603 – □50 mm

laser recognition0603 – □50 mmvision recognition□3 mm~□50 mmvision recognition1005 – □24 mm

laser recognition0603 – □50 mmvision recognition□3 – 78 × 48 mm or 85 × 25 mm

Placement accuracy

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SMT, laser recognition±0.05 mmSMT, vision recognition±0.04 mm

SMT, laser recognition±0.05 mm (3σ)SMT, vision recognition±0.04 mm

Where it says so

Manufacturer's datasheet (JUKI).

Manufacturer's datasheet (JUKI).

Manufacturer's datasheet (JUKI).

Selective soldering

3 machines

How much do you produce?

3D renderings

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ANT-i13D rendering

SASINNO · Offline

ANT-i1

Boards up to 350 × 260 mm

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ANT-i23D rendering

SASINNO · Offline

ANT-i2

Two mini waves · boards up to 350 × 450 mm

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MAS-i23D rendering

SASINNO · Inline

MAS-i2

Two solder pots · inline

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Board

50 × 50 – 350 × 260 mm (up to 700 × 260 mm by rotating the board 180° by hand)

one nozzle50 × 50 – 350 × 450 mmboth nozzles at once50 × 50 – 350 × 215 mm

maximum, each nozzle separately508 × 508 mmmaximum, both nozzles at once508 × 235 mm

Solder pots

1

1, with two independent waves

2

Solder pot capacity

15 kg

35 kg

15 kg with mechanical pump; 11 kg with electromagnetic pump (optional)

Solder pot temperature

380 °C

380 °C

350 °C

Positioning accuracy

±0.05 mm

±0.05 mm

±0.05 mm

Where it says so

Manufacturer's datasheet (SASINNO).

Manufacturer's datasheet (SASINNO).

Manufacturer's datasheet (SASINNO).

THT Inspection

6 machines

When do you inspect?

3D renderings

Maker Ray · Before soldering

AIS20X-HW

One-click AI programming: it finds nearly 50 part types on its own, draws their windows and picks the algorithm and its parameters. Programming is over 70% faster, according to Maker Ray. Source: Maker Ray AIS20X-HW brochure, pp. 1 and 2.

  • 400 × 266mmLargest board
  • 715mmOn the conveyor you already have
  • 20MPColor camera
  • 5typesDefects it detects

Source: Maker Ray brochure, p. 1.

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AIS20X-HW3D rendering

Maker Ray · Before soldering

AIS20X-HW

Boards up to 520 × 390 mm

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AIS50X-HW3D rendering

Maker Ray · Post-solder · double-sided

AIS50X-HW

Top and bottom cameras

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AIS30X-HW3D rendering

Maker Ray · After · bottom side

AIS30X-HW

Bottom camera · 15 µm

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AIS550B-HW

Maker Ray

AIS550B-HW

Double-sided AOI: 2D top and 3D bottom

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AIS570B-HW

Maker Ray

AIS570B-HW

Double-sided AOI: 3D top and 2D bottom

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AIS590B-HW

Maker Ray

AIS590B-HW

Double-sided 3D AOI

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AOI-XLR1003D rendering

Maker Ray · Add-on · repair

AOI-XLR100

Maker Ray's repair station, alongside its AOI systems.

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AI programming

One-click AI programming: it finds nearly 50 part types on its own, draws their windows and picks the algorithm and its parameters. Programming is over 70% faster, according to Maker Ray.

It programs itself: it finds the parts, draws their windows (body, silkscreen, leads and solder joints) and assigns their algorithm and parameters.

Finds components on its own and programs quickly.

One-click AI programming: it draws the windows of trained parts by itself and, when analyzing defects, sets up the algorithm and its parameters.

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One-click AI programming: it draws the windows of trained parts by itself and, when analyzing defects, sets up the algorithm and its parameters.

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Board

400 × 266 mm (AIS203-HW) / 520 × 390 mm (AIS203P-HW)

50 × 50 – 510 × 460 mm, belt or chain (AIS501B-HW; large board mode 730 × 460 mm, optional) / 50 × 50 – 510 × 650 mm (AIS501B-L-HW; large board customization up to 730 × 650 mm)

50 × 50 – 550 × 650 mm

50 × 50 mm – 510 × 510 mm (Modo placa grande support 710 × 510 mm, option)

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50 × 50 mm – 510 × 510 mm (Modo placa grande support 710 × 510 mm, option)

550 × 400 mm

Camera

20 MP color high speed camera (AIS203-HW) / 31 MP color high speed camera (AIS203P-HW)

Top & bottom: 12 MP color high speed camera

12 MP, color

Top, 2D12 MP color high speed cameraBottom, 3D12 MP high frame rate monochrome industrial camera

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Top & Bottom: 12 MP high frame rate monochrome industrial camera

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Resolution

75 µm (AIS203-HW) / 80 µm (AIS203P-HW)

15 µm @ 60 × 45 mm & 10 µm @ 40 × 30 mm (option)

15 µm

and field of view · Top, 2D15.5 µm@65 × 43 mm & 10 µm@40 × 30 mm (Option)and field of view · Bottom, 3D15 µm@60 × 45 mm & 10 µm@40 × 30 mm (Option)

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Top & Bottom: 15 µm@60 × 45 mm & 10 µm@40 × 30 mm (Option)

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Inspection speed

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0.23 s/FOV

0.23 s/FOV

Top, 2D0.26 s/FOVBottom, 3D0.58 s/FOV

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Top & Bottom: 0.65 s/FOV

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Where in the line

Before / after wave soldering

Post-reflow (SMT), post-wave soldering (THT), final inspection before packaging

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Where it says so

Maker Ray AIS20X-HW brochure, pp. 1 and 2; manufacturer's datasheet (Maker Ray).

Maker Ray AIS50X-HW brochure, p. 1 (“Programming Method”); manufacturer’s datasheet (Maker Ray).

Manufacturer’s datasheet (Maker Ray).

Manufacturer’s datasheet (Maker Ray).

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Manufacturer’s datasheet (Maker Ray).

Manufacturer’s datasheet (Maker Ray).

Board Handling

2 machines

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Wave inlet conveyor IN-460

Vanstron · Conveyors

Wave inlet conveyor IN-460

Feeds the wave soldering machine

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Wave outlet conveyor OU-460

Vanstron · Conveyors

Wave outlet conveyor OU-460

Collects boards from wave soldering

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Board

500 × 460 mm (length × width)

500 × 460 mm (length × width)

Component clearance

30 mm top and bottom

30 mm top and bottom

Where it says so

Manufacturer’s datasheet (Vanstron).

Manufacturer’s datasheet (Vanstron).

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